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Sunlight
PC Panel
Raw Material
Makrolon® Polycarbonate resin produced by Bayer AG.
Applications
Roof glazing, canopies and interior decoration for industrial, civil &
public buildings (eg. railway and metro station roofing).
Stadiums, gymnasium, clubs and recreations
centers (eg roofing for sunroom, swimming pool and conservatory).
Commercial greenhouses, & aquafarm
canopies.
Light box, sign, POP advertisement boards.
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Key
Production Technology
New Coextrusion Technology
Based on the new technology developed by bayer, the distributions of the
UV-layer thickness is homogenous and compatible bound as an intergral part
of the PC panel. Coextruded sunlight PC panel provides advantageous
weathering protection over coated panels as offered by some companies.
Melt Distribution Technolgy
Specially designed melt pump &
adapter are core of the coextrusion system to ensure high quality
products.
Fully Automatic Remote Control
Technology
The production line is fully automatic (Computer Aided Manufacturing) with
precise control of processing parameters such as feeding speed,
temperatures, pressures, output rate etc.. Various instruments are used
for process and quality control. This line can remote-controlled via
computer network and represent one of the most advanced co-extrusion
machinery in the plastic industry. |
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Coefficient
of thermal conductivity K-Value
| Material |
K Value(U Value) W/m².C |
| 6mm Glass |
5.8 |
| 4mm PMMA panel |
5.3 |
| 1.2mm GR 30-UP Corrugated
Panel |
6.4 |
| 4.5mm Solid PC panel |
5.1 |
| 6mm Twin-wall PC panel |
3.5 |
| 10mm Twin-wall PC panel |
3.0 |
| 16mm Twin-wall PC panel |
2.7 |
| 6mm Tri-wall PC panel |
2.4 |
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Wide
Application Range with Good Weather Ability
PC panel can maintained excellent properties in a wide temperatures
range -40°C to 120°C. Its brittleness temperature is -110°C and its
soften temperature is 150°C.
Flame Resistance
During burning, PC panel will neither generate toxic gas such as cyanide,
acrylaidehyde, sulphur dioxide and so on, nor corrosive substances.
Easy Installation
PC panel can be successfully bent along the channel direction in normal
atmospheric temperature. The minium radius of the curvature of the twin
wall PC panel is 175 times of its thickness.
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Good
Impact Strength
Gardner Impact Test Comparision
| Panel |
kg/m |
J |
| 4mm Glass |
0.2 |
2 |
| 6mm Saved Glass |
1 |
10 |
| 4mm PMMA panel |
1.2 |
12 |
| 6m Twin-wall PC Panel |
16 |
160 |
| 4mm Solid PC panel |
40 |
400 |
Typical Mechanical Properties
| Properties |
Units |
Value |
Standard |
| Elastic modulus 1mm/min |
MPa |
2400 |
ISO 527 |
| Tensile stress at yield
50mm/min |
MPa |
63 |
ISO 527 |
| Tensile strain at yield
50mm/min |
% |
6 |
ISO 527 |
| Nominal tensile strain at
break 50mm/min |
% |
50 |
ISO 527 |
| Charpy Impact strength at
23°C |
kJ/m² |
NB |
ISO 179/1eU |
| Charpy Impact strength at
-30°C |
kJ/m² |
NB |
ISO 179/1eU |
| IZOD Impact strength |
kJ/m² |
80 |
ISO 180/4A |
| Notched IZOD impact
strength |
kJ/m² |
20 |
ISO 180/4A |
Thermal Properties
Coeffient of linear expansion of PC panel: 7.0 x 10¯5 m/m C. In the case
of the same thickness, PC panel can save more energy than glass. |
High
Transparency (Thickness)
| Color |
6mm |
8mm |
10mm |
16mm |
| Clear |
81% |
80% |
79% |
79% |
| Brown |
51% |
45% |
41% |
35% |
Light Weight
The density of Makrolon® resin is 1.2g/cm³.
The weight of hollow PC panel is only about one fifteen of glass at
the same thickness.
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